Do you design and manufacture PU foam tooling?

Foam tooling is designed to suit the volumes required along with the PU foam materials being used.

All foam mould tooling is designed in house and manufactured utilising our approved UK local toolmakers, Rojac have developed a number of quality toolmakers over the years and work closely with them to ensure a reliable, competitive and quality service, tooling is manufactured directly from CAD data supplied or reverse engineered from samples, we also offer a complete design service designing both components and tooling.

A number of options are available for tooling to suit your budget and the volumes required.

Metal tooling for integral skin PU foams can also include texture / graining.

Tooling is designed to fit our PU foam moulding presses or to be hand clamped to fit various turntables.

Tooling type Typical Lead-times from CAD
Rapid Prototype Tooling* 7-10 working days
Aluminium Billet Tooling 4-5 weeks
GRP Resin Tooling 5-6 weeks
Cast Aluminium Tooling To be advised

*Rapid prototype tooling guaranteed for a maximum of 100 parts

Tool Modifications

Rapid tools can be modified material on or off.

Aluminium tools can be modified material on or off subject to extent of modifications required.


Tooling can be designed to carry inserts these can include trim wires, clips, wire frames, Velcro, fleeces, plywood, metal frames and plastics, inserts can be held in the tool by magnets, clips etc..

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