Foam Mould Tooling

PU foam Tooling

Rojac specialise in the design and manufacture of polyurethane foam mould tooling, tooling can be prototype of production and manufactured form a range of materials.Polyurethane foam mould tooling is designed in house and manufactured by our experienced specially selected quality local toolmakers.

Tooling can be manufactured directly from CAD data including STEP, IGES and Catia or reverse engineered from samples supplied, we also offer a complete design service designing both components and tooling.

Foam mould tooling is designed to suit the volumes required along with the PU foam materials being used.

Tooling can include location for inserts eg. trim wires, Velcro, metal frames etc. A number of options are available for tooling to suit your budget and the volumes required.

Metal tooling for integral skin PU foams can also include texture / graining, there are many different textures that can be applied to foam tooling from basic shot-blasting to give a light texture to complex etching and graining.

Tooling is designed to fit our PU foam moulding presses or to be hand clamped to fit our various turntables.Metal tooling is water heated generally with cross drilled heating water channels.

We can also accept and mould foams using free issue tooling that is in good working order.

Typical lead times from 3D CAD data to new finished foam mould tooling;

Tooling type Typical Lead-times from CAD
Rapid Prototype Tooling 7-10 working days
Aluminium Billet Tooling 4-5 weeks
GRP Resin Tooling 5-6 weeks
Cast Aluminium Tooling To be advised

Rapid prototype foam mould tooling guaranteed for a maximum of 100 parts

  • Rapid tools can be modified material on or off.
  • Aluminium tools can be modified material on or off subject to extent of mods required.
  • Foams moulded from all tools are production quality and can include moulded in clips, inserts, wires, velcro, frames etc.
  • Dual hardness
  • Variable hardness and density for comfort development.
  • Reverse engineering service from sample foam to CAD data

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