What’s your capacity?

Operating from our 24,000 sq ft factory unit in Wednesbury, West Midlands, UK Rojac Urethane Ltd employ approx. 30 production employees working two or three shifts moulding prototype and production foam components for a wide variety of market sectors including Automotive, Rail, Aerospace, Defence and Marine.

Our foam moulding facility is split into four main sections;

Prototype foam moulding

Our prototype foam moulding facility includes free standing mould carriers and several high-pressure PU foam moulding machines utilised for prototype PU foam moulding projects.

Prototype foam milling

7 Axis CNC Robotic milling of foam prototypes for first off, concept, part development, comfort and low volume. The prototype foam milling department also includes band knives, band saws and foam fabrication and modification area.

Production flexible foam moulding

Several high specification high pressure PU foam moulding machines, carousels and turntables, Kuka 6 axis robotic pouring, high volume PU flexible foam moulding including automotive seating, headrests, arrests and insulation foams plus CMHR and graphite foams for production.

Integral skin foam moulding

Numerous high and low pressure polyurethane foam machines moulding integral skin (self-skinning PU) and rigid PU foams.

We have the capacity to increase our workforce, machinery and turntables.