Polyurethane Foam Moulders

Milling and Moulding of all PU Foams
Flexible - Rigid - Integral Skin

UK West Midlands based prototype and production PU moulders
from first off and low volumes right through to full production foam moulding

The complete end-to-end solution

UK based PU Foam moulders from development through to prototype and full volume production foam moulding.

Specialist Polyurethane Development

Specialist
Polyurethane
Development

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Product Development Prototyping

Product
Development
Prototyping

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High Volumne Production

High
Volume
Production

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Covering a multitude of sectors

Our extensive polyurethane foam moulding facilities include moulding dual hardness HR flexible PU foam, fire retardant crib 7 graphite foam, fire retardant crib 5 melamine CMHR foam, Integral skin foam and rigid foams for a wide variety of market sectors including:

Rapid Logo

Rapid Prototyping

CNC Milling and Moulding of PU Foams

Prototype low volume milling and moulding of PU foams from 3D CAD to parts in days

As one of the top PU Moulders in the UK serving a wide variety of market sectors, moulding a diverse range of bespoke products utilising the very latest in polyurethane moulding technologies.

From first off machined prototypes through to development of foams for comfort, trim development and prototype builds onto full production of moulded foam parts.

Prototype 7 axis CNC machining of foams, EPP, PU boards and polystyrene.
Prototype moulded foams to production quality in days not weeks.

Specialists in Automotive seat foam prototypes.

Working with some of the best manufacturers on the planet...

Rojac x Bea Systems Rojac x Bentley Motors Rojac x Aston Martin Rojac x Virgin Atlantic Rojac x Triumph Rojac x Lear Corporations Rojac x Mclaren Rojac x Jaguar Land Rover