Sectors \

Automotive Industry

PU Foam Moulded Components

Specialists in polyurethane foam moulded components for the Automotive industry including seat foams, headrests, armrests, interior trim, EPP and sound insulation. Full support for both low volume prototype projects as well as full volume specialist programmes.

Our customers range from OEM’s to large automotive Tier 1 supplier through to smaller independent producers.

High reliance on flexible foams for automotive seating including dual hardness and moulded in inserts, trim wires, clips, Velcro, frames, fleece. HR foams tested and compliant with JLR standard STJLR.51.5142.

  • CNC Machined foam seat cushions - milled from pre-moulded foam blocks to customer specifications with predefined hardness and density, dual hardness with all inserts included, ideal for first-off parts, no tooling required. parts in days not weeks.
  • Rapid prototyping - from CAD to production intent moulded foams in 7 – 10 days for comfort, trim development, prototype and pre-production builds right up to job 1.
  • Full production moulding including high-pressure PU foam machines, aluminium tooling, production carousel with Kuka Robot 6 axis and production turntables for smaller parts.
  • Full hardness testing capabilities.

Specialists in Polyurethane High Resilience (HR) Flexible MDI foam Automotive seat moulding.

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