From start to finish \ Developing your CAD file into a tested prototype within a week

Polyurethane Foam Seating Solutions for your market sector

If you work in the automotive, rail, aerospace, mass transit, agricultural or defence industries and you need a polyurethane foam solution then you need to talk to Rojac. If you need that solution providing quickly using the latest moulding, milling and cutting technology then you need to talk to Rojac today. Whether it’s a seat, a head rest, an arm rest or soft trim, we can turn it around in 7-10 days and the speed of delivery is matched only by the quality of the final product.

Trusted Manufacturer with OEM / Tier 1 clients

Rapid Response Quotes & Prototyping

Bespoke Testing & Hardness Reports

A multitude of Flexible & Rigid foam options available

Let's talk about your Requirements...






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    Rojac x Bea Systems Rojac x Bentley Motors Rojac x Aston Martin Rojac x Virgin Atlantic Rojac x Triumph Rojac x Lear Corporations Rojac x Mclaren Rojac x Jaguar Land Rover

    Come to us with a CAD file and we can turn that file into a tested prototype within 7 to 10 days.

    No CAD file? No problem - bring us an existing part and we can reverse engineer the CAD file needed just as quickly. In both cases, we’ll come right back with a competitive quote for moulding and tooling the polyurethane solutions you’re looking for. Once you give the go-ahead the scale of our facilities and the expertise of our workforce are such that we can design and manufacture the tooling you need in days rather than weeks, and our moulding facilities mean we can work with a variety of hardness and density within a single finished solution. To put it simply, we can provide exactly what you need and meet the tightest of deadlines, thanks to a production run that can work in multiple shifts over a 24 hour period, if that’s what a job calls for.  When the prototype has been completed we can test for hardness and provide full graphical reports, offering long term peace of mind to complement the quick turnaround and high-speed production.

    From design, through prototype to production, the team at Rojac combine efficiency with quality and value, providing the bespoke polyurethane foam seating products our clients need, from standard replacements all the way to niche innovation. Get in touch today and we’ll explain exactly how – and how quickly - we can meet your requirements.

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    We cover a multitude of sectors

    Our extensive polyurethane foam moulding facilities include moulding dual hardness HR flexible PU foam, fire retardant crib 7 graphite foam, fire retardant crib 5 melamine CMHR foam, Integral skin foam and rigid foams for a wide variety of market sectors including: