Production Foam Moulding

Production moulders of all PU foam systems for a wide variety of market sectors.

With high and low pressure PU foam machines, carousels, turntables and robotic pouring Rojac Urethane Ltd offer a full production foam moulding service.

Foam systems moulded in production include HR flexible foams for automotive seating, headrests, armrests and soft trim, integral skin (self skinning) PU foams for armrests, grab handles, seating etc. CMHR foams for mass transit seating, graphite foams for rail and aerospace seating and rigid foams for insulation and structural components.

Working with OEM's and Tier 1's for many market sectors including Automotive, Aerospace, Military, Marine, Taxi, Mass transit and Medical.

ISO: 9001: 2015 accredited and quality approved by many prestigious blue chip customers.

 

Full production tooling design and manufacture including aluminium and steel production foam mould tools.

  • 2/3 shifts - up to 24 hour production.
  • High pressure foam machines.
  • Low pressure foam machines.
  • Production carousel with Kuka Robot 6 axis.
  • Production turntables.
  • Free standing mould carriers.
  • Moulded in inserts, wires, clips, Velcro, frames.
  • Dual hardness foams.
  • Advanced product quality planning (APQP).
  • Full PPAP and IMDS support.

Production Foam Moulding

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